Mating the Fuselage with the Cage

I didn’t like the idea of hanging the fuselage from a wooden stand for several reasons.

bulletA stand would take up too much space
bulletIt would be difficult to work under the fuselage
bulletTime to construct the wooden frame
bulletIt would be impossible to transfer the fuselage to a rotating stand
bulletDefinitely makes cleaning the floor more difficult
bulletA stand would not be as strong or as safe

Therefore I constructed a fuselage support system that was mounted to the roof trusses in my 12’x28’ garage extension.  This was so simple and the cost was about $18.00.  It was built using left over angle iron used to install the overhead garage door.  Below is the materials list.

bullet2 vertical sides 30” long
bullet1 horizontal bottom 52” long
bullet2 corner braces 28” long
bullet2 bolts (8” x 3/8”)
bullet2 stainless steel turnbuckles ($8.95)
bullet8 bolts, 12 nuts, and 4 lag screws all 3/8”  ($2.00)

Build a frame and hang it from the trusses.  Here’s how it’s done:

  1. Bolt the 30” vertical pieces to the roof trusses.  Space them about 48” apart, it really doesn’t matter because you adjust the spacing on the lower cross member.
  2. Bolt the 52” length to each vertical piece, across the bottom.
  3. Bolt a 28” length across each lower corner, connecting a side with the bottom.
  4. On the bottom cross member, locate the (width of the cage hanging tabs) holes that the 8” bolts will pass through.  Insert and adjust the 8” bolts to the appropriate height and secure with a nut on each side  (I used the threaded rods because at the time I wasn’t sure how to make the height adjustable).
  5. Remove one end of each turnbuckle and thread onto the bottom of each 8” bolt).
  6. Hang and level the cage by adjusting the turnbuckles.

 Also, I can easily transfer the fuselage to an engine stand that I purchased at Sam’s for $39.00.  This makes working on the bottom of the fuselage so nice and was especially helpful when laminating the vertical tail fin together when I raised the tail section and flipped over 180 degrees.

Click on each Picture to Enlarge

 

This cage support was for about twenty dollars.

With this support the cage could be leveled perfectly.

Getting ready to bring the shell halves together.

The shell were taped (duct tape) together.

more taping

more taping

Getting ready to mount the fuselage on this $39.00 engine stand.

Fuselage mounted on the engine stand and rotated 90 degrees.

Fuselage on it's side looking aft.

Bottom of fuselage.

Setting the cage bracket in Q-cell was much easier with the fuselage on it's side.

Forward brackets installed.